1501 S. MoPac Expy.Austin, TX 78746

512 - 263 7538

contact@jjptechnology.com

Driving Innovation in Semiconductors, High-Tech Manufacturing, Startups, and R&D Labs Through Practical Process Expertise

We help fabs, equipment makers, startups, research teams, and materials companies develop and stabilize processes, improve yield and efficiency, and innovate faster — together with a network of experienced engineers and specialists. 

About us

JJP Technology LLC helps high-tech manufacturers stabilize processes, improve yield, and monitor equipment health. Led by Carmine Federico (28+ years across fabs, tool vendors, and R&D), we combine hands-on engineering with practical SPC/analytics and scale with a trusted network of consultants.



Why JJP Technology

                                                                                                           _______________


                  • Proven in real fab settings
                  • SEM-backed insights & defect analysis
                  • SPC/DOE discipline with simple, practical tools
                  • Flexible engagement: advisory, on-site, or project-based
Industries & Applications


Industries & Applications

                                                                                                           _______________


                  • Semiconductors
                  • Photonics & Optoelectronics
                  • MEMS & Sensors
                  • Energy Storage & Batteries
                  • Thin-Film & Coating Applications

Industries & Applications


What We Do

                                                                                                           _______________


                  We help fabs, equipment makers, and materials companies improve yield, stability, and productivity through practical engineering and data-driven tools. Backed by decades of semiconductor expertise and a trusted network of engineers, we provide practical solutions that improve yield and manufacturing performance.


                  • Process Development & Yield – Stabilize steps, remove yield limiters, accelerate ramps.
                  • Equipment & Subsystems – Independent validation + on-tool optimization, validation and fine-tuning (RF generators, matchers, OES/EPD); demo/customer-site readiness.
                  • SPC & Monitoring – Lightweight dashboards for drift, equipment health, and decisions (SPC/DOE).
                  • Metrology & SEM Feedback – SEM-based inspection linking defects to process fixes.
                  • Training & Documentation – On-the-job support and clear transfer for engineers.
                  • Manufacturing IT – Reliable server and network setups supporting process control.


                  We scale through a trusted network of consultants and field service engineers when projects require additional expertise.

Industries & Applications


How We Work 

                                                                                                           _______________


                  • Start small – test us on a focused task.
                  • Collaborate – weekly checkpoints, clear deliverables.
                  • Scale – extend only if it’s adding value.
Industries & Applications


Recent Focus 

                                                                                                           _______________


                  • Stabilizing etch/clean steps to unlock yield
                  • Independent RF/OES evaluations for tool launch
                  • Quick SPC rollout to visualize drift in pilot lines
Industries & Applications

 

Our Services and Products

Tool Optimization, Monitoring & Production Flow

We help manufacturers optimize tool performance and streamline production flow by leveraging real-time equipment data and industry expertise. Our solutions ensure that manufacturing operations run smoothly, efficiently, and with minimal downtime.


Our services include:


    • Tool Optimization & Performance Monitoring – Fine-tuning equipment based on key operational parameters (voltage, current, pressure, gas flow, temperature, chamber conditions, and plasma stability) to maximize performance, reduce energy consumption, and enhance overall yield.


    • Production Flow Enhancement – Streamlining workflows to reduce bottlenecks, improve throughput, and ensure process consistency while maintaining optimal takt time for production goals.

    • Preventive Maintenance Strategies – Developing proactive maintenance schedules and real-time tool health monitoring to minimize unexpected equipment failures and extend tool lifespan.

    • Real-Time Equipment Diagnostics – Utilizing advanced sensor data and software analytics to detect early warning signs of process drift, equipment malfunctions, and deviations from expected performance.

    • Integration of Automation & Smart Manufacturing – Assisting companies in automating key processes, integrating AI-driven process control, and implementing IoT solutions for real-time monitoring and process adjustments.


Smart Solutions for the Thin Film & Coating Industry

We support coating manufacturers and equipment builders by combining expert-driven process development with smart software tools. Our approach enables faster recipe tuning, improved film quality, and long-term process stability from lab to fab.


Our services include:


    • Hands-On Process Development – Working directly with your engineers to optimize deposition parameters (power, gas flow, timing, pressure, pulse modes), resolve uniformity issues, and improve coating adhesion, step coverage, and repeatability.


    • Data-Driven Process Optimization –  Leveraging real-time and historical data to model coating trends, detect yield-impacting drift, and fine-tune recipes using analytics and machine learning.

    • Tool Characterization & Recipe Scaling – Supporting tool bring-up, DOE design, and process transfer from R&D to production-scale platforms, ensuring robustness and repeatability across batches and tools.

    • Predictive Maintenance & FDC – Monitoring tool health indicators (e.g., arc rate, pump performance, electrode erosion) to forecast downtime, reduce defects, and maintain coating quality.

    • Integrated Software & Control Platforms – Delivering tailored SPC dashboards, coating parameter tracking, and unified interfaces to connect process data, sensors, MES, and recipes into a coherent control system..


Process Development, Improvement & Standardization

We work closely with manufacturers to develop new processes, refine existing ones, and ensure standardization to enhance efficiency and yield. Our goal is to reduce waste, improve repeatability, and ensure long-term process stability.


Our services include:


      • Process Development – Designing and implementing optimized manufacturing methods for better productivity.


      • Process Improvement – Identifying inefficiencies and applying data-driven enhancements to improve yield and quality.


      • Process Standardization – Establishing consistent workflows to ensure repeatability and compliance across production lines.


      • On-the-Job Training – Providing hands-on training for employees to ensure they can efficiently operate and maintain processes according to industry best practices.

      • Advanced Process Analysis & Measurement Services – We provide high-precision material analysis using Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM),  and defect analysis. Our team can perform the measurements for you, analyze the results, and deliver comprehensive reports to help you understand process variations, detect defects, and improve overall manufacturing quality.

Software Solutions & IT Infrastructure

To further enhance manufacturing efficiency, we offer customized software solutions that enable real-time process monitoring, data analysis, and automation. We also provide server and networking installation & maintenance to improve IT infrastructure and manufacturing capabilities.


Our software solutions include:


    • SPC (Statistical Process Control) Software – Stand-alone or web-based applications for monitoring operational parameters and ensuring process control.

    • Equipment Health Monitoring Systems – Software that tracks tool usage, performance trends, and predictive maintenance alerts.

    • Production Dashboard & Analytics – A real-time data visualization platform for tracking efficiency, yield, and production KPIs.

    • Recipe Management & Automation – A centralized system to store, track, and execute process recipes, ensuring consistency across production batches.

    • Server & Networking Infrastructure – Installation and maintenance of IT infrastructure to support secure data exchange, high-speed manufacturing networks, and cloud integration.